京蝶閥門良工閥門法蘭軟密封低溫球閥
產(chǎn)品工作原理和用途:
京蝶閥門良工閥門法蘭軟密封低溫球閥主要適用于乙烯、液化天然氣等化工裝置上,輸出的液態(tài)低溫介質(zhì)如乙烯、液氧、液氫等。這類介質(zhì)不但易燃易爆,而且在升溫時要氣化、氣化是體積膨脹數(shù)百倍。而且這些介質(zhì)滲透力強,易泄露,加工制造比較困難。
產(chǎn)品結(jié)構(gòu)特點:
1.承壓件的材料能承受介質(zhì)溫度的變化而引起的膨脹、收縮、密封部位的結(jié)構(gòu)在溫度變化時不會產(chǎn)生變形。用于-100℃以下工況時,閥門零件在精加工前應(yīng)進行深冷處理,即將零件浸放在液氮箱中進行冷卻,當(dāng)零件溫度達到-192℃時,開始保溫1-2h,然后取出箱外自然處理到常溫,重溫循環(huán)2次。
2、閥蓋采用長勁結(jié)構(gòu),其目的保護填料函的功能,使填料函處于離低溫較遠的位置,保證填料的密封效果,同時還可以纏繞保冷材料,防止冷能損失。長頸的頸長可根據(jù)使用溫度和保冷材料的厚度來選擇不同的長度。當(dāng)填料密封效果降低時,可以從填料函中間加入潤滑脂形成油封層,降低填料函的壓差,提高密封性能。
3、使用溫度低于-100℃時,閥桿材料經(jīng)過鍍鉻或氮化處理,提高閥桿表面硬度,提高填料密封的可靠性。
4、低溫球閥具有防止異常升壓結(jié)構(gòu),由于低溫閥門介質(zhì)氣化后,其體積急劇膨脹,壓力會異常升高,當(dāng)閥門中腔壓力升高時,閥門中腔和進口連通,或在閥門進口端安置泄壓閥,保證閥門安全使用。
5、低溫球閥用的墊片具有在常溫下、低溫狀態(tài)及溫度變化下能可靠密封性和復(fù)原性。
產(chǎn)品性能參數(shù):
試驗壓力(MPa) | 公稱壓力(MPa) | 壓力級(class) | JIS(K) | |||||||
1.6 | 2.5 | 4.0 | 6.4 | 10.0 | 150 | 300 | 600 | 10K | 20K | |
強度試驗 | 2.4 | 3.75 | 6.0 | 9.6 | 15.0 | 3.0 | 7.5 | 16.5 | 2.4 | 3.8 |
密封試驗 | 1.76 | 2.75 | 4.4 | 7.04 | 11.0 | 2.2 | 5.5 | 12.1 | 1.5 | 2.8 |
氣密試驗 | 0.4~0.7MPa |
產(chǎn)品主要零件材料:
產(chǎn)品型號 | DQ41F-10C-100 | DQ41F-10P-100P |
DQ47F-10C-100 | DQ47F-10P-100P | |
閥體 | LCB | CF8 |
球體 | 304 | 304 |
閥桿 | 304 | 304 |
密封圈 | PTFE | PTFE |
填料 | PTFE+O形圈 | PTFE+O形圈 |
適用介質(zhì) | 水、油、蒸汽等 | 酸等腐蝕性介質(zhì) |
適用溫度 | -50-29℃ | -196-29℃ |
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產(chǎn)品主要尺寸:
產(chǎn)品型號 | 公稱通徑 | PN1.6-2.5MPa | WT | |||||||
DN | L | D | D1 | D2 | b | Z-Φd | H | W | (kg) | |
DQ41F-16C | 15 | 130 | 95 | 65 | 45 | 14 | 4-Φ14 | 178 | 140 | 3 |
20 | 140 | 105 | 75 | 55 | 14 | 4-Φ14 | 184 | 160 | 4 | |
25 | 150 | 115 | 85 | 65 | 14 | 4-Φ14 | 195 | 180 | 5 | |
DQ41F-16P | 32 | 165 | 135 | 100 | 78 | 16 | 4-Φ18 | 280 | 250 | 9 |
40 | 180 | 145 | 110 | 85 | 16 | 4-Φ18 | 280 | 300 | 11 | |
50 | 203 | 160 | 125 | 100 | 16 | 4-Φ18 | 300 | 350 | 15 | |
65 | 222 | 180 | 145 | 120 | 18 | 4-Φ18 | 330 | 350 | 19 | |
80 | 241 | 195 | 160 | 135 | 20 | 8-Φ18 | 360 | 400 | 27 | |
DQ9B41F-16C | 100 | 305 | 215 | 180 | 155 | 20 | 8-Φ18 | 400 | 500 | 38 |
125 | 356 | 245 | 210 | 185 | 22 | 8-Φ18 | 430 | 600 | 58 | |
150 | 394 | 280 | 240 | 210 | 24 | 8-Φ23 | 500 | 800 | 81 | |
200 | 457 | 335 | 295 | 265 | 26 | 12-Φ23 | 680 | 800 | 95 | |
DQ9B41F-16P | 250 | 533 | 405 | 355 | 320 | 30 | 12-Φ25 | 790 | 1300 | 140 |